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Reference · Plastic Part Cost

Cost breakdown.
Material. Tooling.
Cost factors.

Plastic part cost breakdown. Material, tooling, processing, finishing. Volume drives cost most. Understanding factors enables optimization.

01 · Key principles

Key principles.

Material cost

30-50% typical

Material 30-50% of part cost. Cheaper material drops directly.

Tooling investment

Amortized

Mold $20-100K. Amortized over volume. High-volume: small per-piece impact.

Cycle time

Production rate

Faster cycle = lower per-piece labor. Multi-cavity reduces.

Finishing

Per part

Painting, plating, assembly add per-piece cost.

Volume

Major driver

Production volume amortizes tool, fixed costs. Per-piece cost halves at 10× volume.

Geometry

Cycle & complexity

Complex geometry slower cycles. Multi-action molds add cost.

FAQ

How does volume affect cost?

Tool investment fixed. Per-piece cost = (tool cost / volume) + (material + processing + finishing). High volume amortizes.

Material cost percentage?

30-50% typical for medium-complexity parts. Higher for premium materials. Lower for very labor-intensive.

Multi-cavity benefit?

4-cavity tool produces 4× per cycle. Lower per-piece cost. Tool 50-80% more expensive than single cavity.

Hot runner vs cold?

Hot runner: faster cycle, less waste, $5-20K tool premium. Cold runner: cheaper tool, slower cycle, runner waste.

Cost optimization?

Volume scaling > material substitution > geometry simplification > tooling efficiency.

Quote breakdown?

Yes — quote shows tooling, per-piece, finishing breakdown. Customer can optimize per cost driver.

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