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Reference · Plastic Machinability

Plastic CNC.
Material differences.
Machining ranked.

Plastic machinability reference. Acetal best, PEEK premium, nylon difficult. Each plastic has different cutting behavior.

01 · Key principles

Key principles.

Acetal (Delrin)

Best machinability

Excellent — clean chips, dimensional stability. Acetal is the gold standard.

PEEK

Good with care

Premium plastic, machines well. Heat management critical.

Polycarbonate

Good

Clear plastic, machines well. Stress-craze if over-stressed.

PMMA (acrylic)

Good

Brittle but machines well. Polish for clear finish.

Nylon

Difficult

Absorbs moisture, dimensional changes. Stress-relieve required.

Polypropylene

Difficult

Soft, gummy, melts easily. Sharp tools, slow speeds.

FAQ

Why is acetal best?

Low coefficient of friction, dimensional stability, clean chips, good chip evacuation. Standard prototype plastic.

Best speeds for plastics?

High speeds (300-500 m/min) and feeds. Plastics don't work-harden like metals.

Tooling for plastics?

Carbide or HSS — sharper better. PCD (polycrystalline diamond) for highest precision and longest life.

Machining moisture-absorbed plastic?

Pre-condition (dry) plastics like nylon before machining. Otherwise dimensions drift after.

Stress relief?

Pre-machining stress relief for some plastics. Prevents warpage during/after machining.

Tolerance achievable?

±0.025-0.05 mm typical. Better with care. Same as soft metal CNC.

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