Production scaling.
10K-1M+ pieces.
Mass production.
High-volume production services. Injection molding, die casting, stamping, extrusion. Scaling from prototype to mass production.
Key principles.
Plastic high volume
100K-10M+ pieces/year. Steel tooling.
Metal high volume
Aluminum/zinc die cast. 100K-10M+ pieces.
Sheet metal volume
Sheet metal 10K-10M+ pieces/year. Progressive dies.
Continuous
Aluminum/plastic profiles. Continuous production.
Increased throughput
4, 8, 16 cavity tools for higher production rates.
Faster cycles
Hot runner systems reduce cycle time.
FAQ
Volume thresholds?
Injection 1K-10M+. Die casting 10K-10M. Stamping 10K-10M. Extrusion 1km+ (continuous).
Tooling investment?
Steel injection mold $50-200K. Die casting tool $100-500K. Stamping progressive die $50-300K.
Per-piece cost at volume?
High volume: $0.10-2/piece typical. Low volume: $5-50/piece.
Lead time?
Tool 8-16 weeks. Production ramp 4-8 weeks. Total 4-6 months to first parts.
Quality at volume?
PPAP/IATF per automotive. AS9100 per aerospace. SPC ongoing.
Engineering support?
DFM optimization for high volume. Tool design support.
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