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Industry · EV

EV prototypes.
Battery housings.
Electric mobility.

Electric vehicle prototyping. Battery housings, motor components, charging hardware, BMS enclosures. Lightweight aluminum, thermal management, EMC compliance.

01 · Key principles

Key principles.

Battery housings

Aluminum + sealing

Battery pack enclosures. IP67 sealed. Thermal management integrated.

Motor components

Steel + magnets

Permanent magnet motor components. Stator, rotor.

Charging hardware

Stainless + sealing

EV charging connectors. IP55+ sealing.

Bus bars

Copper / aluminum

High-current bus bars. Insulation, mounting.

BMS enclosures

Aluminum

Battery management system enclosures. EMC shielded.

Thermal plates

Aluminum

Cold plates for battery thermal management.

FAQ

Battery housing materials?

Aluminum 6061 standard. Stainless for harsh environments. Plastic for non-load bearing.

Thermal management?

Liquid cooling cold plates. Air cooling for less demanding. Aluminum heat spreaders.

IP rating?

Battery: IP67 standard. Charging: IP55-IP67 per environment. Tested per IEC 60529.

EMC compliance?

High-current switching causes EMI. Conductive enclosures, gasketing for shielding.

UN 38.3 testing?

Battery transport testing required. Compatible packaging, terminal protection.

Regulatory?

UNECE R100 for EV battery safety. Country-specific certifications required.

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