EV prototypes.
Battery housings.
Electric mobility.
Electric vehicle prototyping. Battery housings, motor components, charging hardware, BMS enclosures. Lightweight aluminum, thermal management, EMC compliance.
Key principles.
Aluminum + sealing
Battery pack enclosures. IP67 sealed. Thermal management integrated.
Steel + magnets
Permanent magnet motor components. Stator, rotor.
Stainless + sealing
EV charging connectors. IP55+ sealing.
Copper / aluminum
High-current bus bars. Insulation, mounting.
Aluminum
Battery management system enclosures. EMC shielded.
Aluminum
Cold plates for battery thermal management.
FAQ
Battery housing materials?
Aluminum 6061 standard. Stainless for harsh environments. Plastic for non-load bearing.
Thermal management?
Liquid cooling cold plates. Air cooling for less demanding. Aluminum heat spreaders.
IP rating?
Battery: IP67 standard. Charging: IP55-IP67 per environment. Tested per IEC 60529.
EMC compliance?
High-current switching causes EMI. Conductive enclosures, gasketing for shielding.
UN 38.3 testing?
Battery transport testing required. Compatible packaging, terminal protection.
Regulatory?
UNECE R100 for EV battery safety. Country-specific certifications required.
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